Chemical Industry Cooling Solutions

Falling Film Chillers for Chemical Processes

In the chemical industry, falling film chillers are essential for efficient and reliable cooling in various production processes. These systems optimize heat transfer, providing rapid cooling while maintaining process integrity and safety.

Falling film chillers are designed to cool chemical media precisely and effectively. A thin film of liquid flows over vertical tubes as refrigerant evaporates inside, offering high-efficiency indirect cooling without contamination risks. They manage critical temperature needs in processes like distillation, crystallization, reaction cooling, or solvent recovery. Their ability to handle phase changes, manage corrosive fluids, and facilitate energy recovery makes them indispensable in chemical manufacturing.

Falling film chillers support cooling, condensation, solvent recovery, and thermal control in chemical production. Built with materials resistant to corrosion and meeting industry standards, including sanitary designs where needed, these chillers ensure scalability and ease of maintenance for seamless integration into chemical systems.

Chemical Cooling Solutions Producing high-quality chemicals requires advanced cooling to maintain reaction conditions and comply with safety regulations. HeatX leads in chemical cooling with tailored falling film chillers for your process needs.

Distillation and Fractionation: Falling film chillers provide precise cooling for vapor condensation and separation in distillation processes.

Condensation: Vapors from reactions are condensed efficiently into liquids for recovery using falling film technology.

Crystallization Support: Controlled cooling aids in crystal formation and purification.

Energy Recovery: Chillers recover heat between stages, enhancing efficiency and reducing costs.

Solvent Handling: Chemical solvents are chilled effectively for extraction or purification.

Reaction Cooling: Exothermic reactions are managed with efficient cooling to prevent runaway conditions.

Chemical processing equipment
Shell & Tube:
Chemical Applications
  • Evaporators & Condensers
  • Corrosion-Resistant & Durable
  • Stock and Custom Models Available
Shell and Tube
Plate & Frame:
Chemical Applications
  • Fully Customizable
  • Multiple Materials Available
  • Easy Service and Maintenance
Plate and Frame
Brazed Plate:
Chemical Applications
  • Compact Form Factor
  • Multiple Materials Available
  • Various Connections
Embossed Plate
Tube-in-Tube:
Chemical Applications
  • Fully Customizable
  • High Temperature & Pressure
  • Temperature Crossing
Tube-in-Tube

Falling film chillers are vital in chemical processing for efficient cooling without fouling or scaling. They ensure precise temperature control in distillation, crystallization, and reaction cooling, boosting efficiency. These chillers support solvent recovery and comply with industry standards for safe, high-quality chemical production.

Common chiller types in the chemical industry include:

  • Shell and Tube Chillers: Offer robust control and durability for large-scale chemical processing.
  • Plate Heat Chillers: Ideal for efficient heat transfer and easy maintenance in corrosive environments.
  • Falling Film Chillers: Provide high-efficiency cooling for viscous or fouling-prone chemical fluids.

Corrosion-resistant materials like stainless steel (e.g., 316L), Hastelloy, or titanium are optimal for falling film chillers in chemical processing. These materials withstand aggressive chemicals, prevent contamination, and ensure long-term durability in harsh environments.

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