Poultry Pre-Cooling Solutions

Poultry Pre-Cooling Solutions

Falling Film Chillers for Poultry Processes

In the poultry industry, falling film chillers are essential for efficient pre-cooling of carcasses to reduce bacterial growth and ensure food safety. These devices optimize heat transfer, ensuring rapid cooling while handling high volumes and maintaining hygienic conditions.

Falling film chillers are designed to rapidly cool poultry to precise temperatures, often down to 4°C. In this setup, a thin film of chilled water flows over vertical tubes, with refrigerant evaporating inside, providing high-efficiency indirect cooling. They can manage the cooling demands in poultry processing such as immersion chilling or air chilling systems. Their ability to quickly transfer heat, handle large throughputs, prevent cross-contamination, and support energy recovery make them vital to the industry.

Falling film chillers play a critical role in pre-cooling, water chilling, and temperature management in poultry production. Manufacturers construct these chillers with materials that meet food industry standards for purity and safety, including sanitary designs compliant with 3-A Sanitary Standards. Advanced engineering addresses scalability and maintenance, allowing seamless integration into poultry processing lines.

Poultry Pre-Cooling Solutions Achieving safe poultry products demands advanced chilling technology to optimize freshness and compliance. HeatX leads in poultry pre-cooling with a range of falling film chillers tailored for your needs.

Immersion Chilling: Falling film chillers provide chilled water for immersion tanks, rapidly cooling poultry carcasses.

Air Chilling Support: Chilled air or water is generated using high-efficiency falling film technology for air chilling systems.

Temperature Control: Falling film chillers maintain precise temperatures to prevent bacterial proliferation.

Energy Recovery: These chillers recover heat from wastewater, reducing energy consumption and optimizing operations.

Hygiene Maintenance: In poultry sanitation, chillers support clean-in-place systems for hygienic operations.

Batch Process Cooling: Poultry batches are efficiently pre-cooled without compromising safety, supporting continuous production.